Manufacturing process of fortes

Raw material selection:
  • At the heart of our process lies the careful selection of premium clay. Our experts meticulously choose clay with optimal composition, ensuring the foundation for bricks that are not just durable but embody the essence of quality.

Vacuum extrusion:
Bright living room with modern inventory
Bright living room with modern inventory
  • We employ state-of-the-art vacuum extrusion technology, where the clay mixture is meticulously extruded through a vacuum chamber. This process ensures uniformity in shape, size, and density, setting the stage for bricks that meet the highest standards of precision.

Tunnel dryer:
  • The extruded clay is then carefully transported to our tunnel dryer, a pivotal phase in the manufacturing process. Here, the bricks undergo a controlled drying process, eliminating excess moisture and preparing them for the subsequent stages of production. This meticulous drying process is key to preventing deformities and ensuring the structural integrity of the bricks.

Hybrid Hoffman Kiln:
  • Our commitment to efficiency and sustainability is evident in our use of a Hybrid Hoffman Kiln. This technology combines the benefits of a traditional Hoffman Kiln with modern advancements, allowing for optimal firing conditions. The kiln ensures even heating, resulting in bricks with consistent color, strength, and durability.

  • After firing the bricks in the hybrid Hoffman kiln, the waste heat is not released into the atmosphere but instead redirected to the tunnel dryer. This innovative approach greatly reduces pollution levels, offering a more sustainable solution compared to conventional practices. By utilizing the excess heat generated during the firing process, the emissions released into the air are significantly minimized.

Final product is ready:
  • Finally the product is ready after cooling the product is delivered to the customer delivery location

Visit our plant

iyapalli, bethamangala, kgf taluk,kolar district, karnataka

Hours
Monday - Saturday
8am - 5pm

Contacts
+91 9740103820

+91 9845322674
info@fortes.bms